Wednesday, February 17, 2016

Re-Wooding a Logging Bobsled



In recent months, 19th Century Willowbrook Village took on the task of replacing the wood of a former logging bobsled. The sled is from The Curran Homestead Living History Farm and Museum in Orrington, Maine. The collaboration allowed for Willowbrook to dismantle and replace all the wood elements the sled using labor from the Women's Re-Entry Program of the Department of Corrections in Alfred under the supervision of Charles Hayden. The Curran Homestead transported the sled from Orrington to Willowbrook after a Willowbrook staff member dismantled decayed wood from the rig. Essentially, transport included the bobs (runners) and some of the undercarriage. The Curran Homestead solicited and received a donation of some of the lumber for the project from Home Depot, Inc. Additional lumber and hardware was purchased by the Curran Homestead. The arrangement allows for both museums to share in the use of the bobsled. A second bobsled, the Marsh hay Sled, from Willowbrook's collection, is also being repaired for use with a team of work horses.Work on this has included the creation of a removable bench seat for passengers and the replacement of the roll, tongue ( pole) and two from bobs, which had been re-wooded at some point with pine making them inadequate for any regular use. Both sleds were employed for horse drawn rides at Willowbrook's Annual Ice Harvest on January 30, 2016.

Recent Press Release ( December, 2015):

There is much activity this winter at 19th Century Willowbrook Village in Newfield. Through arrangement with instructor Charles Hayden and his women’s trades crew of the Southern Maine Re-Entry Center of the Maine State Department of Corrections in Alfred, Willowbrook has a number of woodworking projects underway each week. Before the temperature dropped the crew replaced clapboard on the William Durgin House( 1813) and started priming the building for a coat of new paint on the entire house and ell to be completed in the spring. The museum received a Belevedere Historic Preservation grant through the Maine Community Foundation which partially funded restoration of many of the windows of the building as well as powder post and carpenter ant extermination in the Durgin barn. In the meantime we have all moved inside working on a large mural that re-creates a Byzantine mosaic motif for a re-creation of a 1920s silent movie palace exhibit to be used in conjunction with the museum’s frequent silent movie festivals. This project was in part funded by an Infrastructure Grant from the Maine Humanities Council. Work also includes the re-wooding of a horse drawn logging bobsled with bench seating for twenty. The sled is from the collection of The Curran Homestead Living History Farm and Museum in Orrington and through an arrangement Willowbrook will restore it and share usage of it during the winter month, especially for Willowbrook’s  January 30 (10-3PM) Annual Ice Harvest. The Curran Homestead has its own Annual Ice Harvest on February 6 and will also offer rides on the completed bobsled. The Curran got a partial donation of lumber from Home Depot for the bobsled restoration project. Willowbrook ,with its trades crew, has disassembled and is replicating the sled which was last used for the Curran’s 2014 ice harvest. There are many elements of the sled that are proving to be a real education, as we have had to replace the wood of the runners (bobs), an evener, a tongue as well as create some new plate metal elements. Additionally, the women’s trades crew will create two bench seats for Willowbrook’s own Marsh Hay Sled, another bobsled.  After these projects are finished and through another partnership with The Curran Homestead, the trades crew will re-wood a Model T cord saw rig that is fully functioning; Willowbrook plans to use this in conjunction with another Ash Sunday event this coming season which draws attention to the uses of white ash and the threat of the emerald ash borer. Finally, Willowbrook is offering workshops in blacksmithing: knife making, metal casting, propane burning furnace/forge making, letterpress printing and antique engine repair and maintenance ( in April). See our website: www.willowbrookmuseum.org for details.
 
Elements of the sled were saved in order to replicate them. The angle of the seat shown here allows for water to drain from the seat surface more efficiently.
As you can see the sled was quite weathered. All the wood except for the axle beams which receive the bobs were deteriorated.
The top portion of the sled had been re-wooded in past decades with untreated dimensional lumber. The bobs were made of white oak.



The two seventeen foot 4 x 4 beams were cut from pressure treated wood as well as the 2 x 10 cross pieces you see here that were exposed once much of the wood of the rig was removed.

What is seen here was transported from the Curran homestead in Orrington to Willowbrook.
The wooden axle that attaches to the bobs using lag screws and two long pins.

Unlike the sled configuration before, which included a 3/4 inch plywood floor, this new construction includes 2 x 6 boards.
  

 The rebuilt benches are fourteen feet long.


 The roll was re-created. The poe was replaced several years ago in spruce. This worked initially but failed during our January 30th event. Tom Bragg of Kennebunk cut another pole out of white oak and we create a new tenon at the end of that pole for the roll.


 New bobs were cut from rock maple; we treated these with boiled linseed oil. It will be necessary to keep these bobs treated with the oil as the rock maple could deteriorate quickly.

These bobs were the hardest part of the project, as they not only had to be cut and shaped but filled with metal plates and carriages bolts. Some of these plates had to be reproduced due to deterioration.



The newly created roll. The roll intersects bobs with the hitching pole. 


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